Understanding AZEK PVC Decking Board Characteristics
AZEK PVC decking is a premium capped polymer board with zero wood content, designed for durability and low maintenance. These boards are lighter than comparable composite or hardwood options, which can simplify handling. However, their synthetic nature also means they can expand and contract with temperature changes, making proper storage important.
AZEK boards are available in lengths of 12, 16, and 20 feet, and in widths of 5-1/2 inches, with the Vintage Collection also offering a 7-1/4 inch width. These dimensions mean that even though they are lighter, longer boards require adequate space for delivery and staging, often necessitating two people for safe movement. The material's rigidity also means it should not be excessively bent or stressed during transport or storage.
Planning for Delivery Access
Before your AZEK PVC decking order arrives, assess your property for delivery vehicle access. Standard delivery trucks, often large flatbeds or trucks with trailers, need sufficient space to maneuver, turn, and unload. Consider the width of your driveway, any overhead obstructions like power lines or tree branches, and the turning radius required.
Identify a clear, level area for the delivery truck to park and unload. This area should be free of obstacles and provide direct access to your planned storage location. If your property has limited access, such as a narrow street or a steep incline, discuss these challenges with your supplier in advance to explore alternative delivery methods or equipment.
Choosing a Suitable Storage Location
The ideal storage location for your AZEK PVC decking should be flat, dry, and secure. Direct sunlight, especially for extended periods before installation, can cause boards to heat up and expand, potentially leading to slight bowing if not properly supported. While AZEK PVC is designed to be stable, keeping it shaded or covered is a good practice.
Store the boards off the ground on level dunnage or blocking to allow for air circulation and prevent moisture absorption from the soil. The supports should be spaced evenly, typically every 2-3 feet, to prevent sagging and maintain the boards' straightness. Covering the stack with a tarp will protect against rain, dust, and UV exposure, but ensure there is still some airflow to prevent condensation.
Security is another factor. If the jobsite is unattended, choose a location that minimizes visibility and access to prevent theft or damage.
Jobsite Staging and Material Handling
Once delivered and stored, you'll need a plan for moving the AZEK PVC decking from storage to the immediate work area. Minimize the distance materials need to be carried. If working on a raised deck, consider temporary ramps or a safe lifting plan. Always lift boards with two people, especially the longer 16-foot and 20-foot lengths, to prevent bending or damage.
On the jobsite, stage materials close to where they will be cut and installed, but not in a way that obstructs work zones or creates trip hazards. Keep boards organized by length and type if you have different profiles or colors. This organization saves time and reduces waste during the installation process.
Protect the boards from construction debris, tools, and heavy foot traffic. A clean, organized staging area contributes to both efficiency and safety.
Worked Example: Delivery and Staging for a 16'x20' Deck
Consider a project for a 16-foot by 20-foot deck, requiring approximately 320 square feet of decking. If using 12-foot AZEK boards (1" x 5.5" nominal), you would need about 60 boards (320 sq ft / (1 ft * 5.5/12 ft/board) / 12 ft/board = approx. 58 boards, rounded up). This translates to a stack of decking roughly 12 feet long, about 1 foot high, and 2 feet wide.
For delivery, you verify that your driveway is 10 feet wide with no overhead obstructions, allowing a standard flatbed truck to access. You designate a shaded, level area in your backyard, adjacent to the deck site, as the storage zone. This spot is approximately 15 feet long and 4 feet wide. You clear this area and place five 4x4 lumber blocks, spaced 3 feet apart, on the ground to serve as dunnage.
Upon delivery, the truck backs into the driveway. The driver unloads the bundles onto your prepared dunnage. You then cover the stack with a breathable tarp secured with bungee cords, leaving the ends slightly open for air circulation. This setup protects the material from sun and rain while keeping it ready for installation. As you begin framing, you can easily access and move a few boards at a time to the cutting station.
Before you order
- Assess driveway width and overhead clearance for delivery vehicle access.
- Identify a clear, level, and secure outdoor area for material storage.
- Ensure storage area is off the ground using dunnage (e.g., 4x4s) spaced every 2-3 feet.
- Plan for covering materials with a tarp to protect from sun, rain, and dust, allowing for airflow.
- Determine how materials will be moved from storage to the work area, minimizing travel distance.
- Confirm that two people are available for lifting longer or heavier bundles.
- Stage materials on the jobsite to avoid obstructions and ensure safety.
- Protect stored materials from construction debris and other damage.
Confirm installation details, approved uses and warranty terms in the current instructions for the exact product and profile. Your installer should verify the substrate, structure and applicable project requirements.
Questions to help you decide
Can AZEK PVC decking be stored directly on the ground?
It is not recommended to store AZEK PVC decking directly on the ground. Always use dunnage or blocking to elevate the boards, allowing for air circulation and preventing moisture from accumulating underneath. This also helps maintain the straightness of the boards.
How long can AZEK PVC decking be stored before installation?
AZEK PVC decking can be stored for extended periods if properly protected. Keep it covered with a tarp to shield it from prolonged direct sunlight, rain, and debris. Ensure good air circulation around the stack to prevent condensation. Following these guidelines helps maintain the material's condition until you are ready to install.
What should I do if my jobsite has limited access for delivery?
If your jobsite has limited access, such as a narrow street, steep incline, or tight turns, communicate these conditions to Lumber Plus when placing your order. We can discuss alternative delivery options, such as smaller trucks or specific unloading procedures, to ensure your materials arrive safely and efficiently.
Ready to Plan Your AZEK PVC Decking Project?
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